Transformer Test Setup / Panel

TRANSFORMER TEST SETUP/ PANEL manufactured and exported by Ajit Electronic Corporation. Different electrical test on distribution & power transformers are recommended / suggested by IS However the setup is configured in such a way that a single panel with meters & control which can be used to conduct different test.
Transformer Test Setup, Panel

This is a common test panel for distribution/ power transformers of different specifications. The user can perform most of the factory tests, as per the relevant IS standard for the transformers. The panel consists of power analyser, meters for high voltage test, meters for induced voltage test etc, control for all the tests, protection and interlock circuits so that a single panel can be used to conduct a number of tests using only one dimmerstat and the associated devices

• A single measurement and control center.
• Simple & Easy to use.
• All digital & accurate meters.
• Electrically interlocked for safe operation.
• Wide range of transformers can be tested.
Technical Specification:
MODEL DVDF MG SET Three PhaseDimmerstat Power Analyzer High Voltage Transformer Common Panel
TSP XXXXX x x x x

Following Tests can be conducted :

1. Induced voltage test using DVDF motor generator setup, dimmer & common panel.
2. High voltage test using HV transformer, dimmer & common panel.
3. Open circuit and short circuit test using common panel, dimmerstat & intermediate transformer (if required & offered).
4. Magnetic balance tests using dimmer & common panel.



Motor Generator set made from the used and rewound motors fitted on a common metallic frame and coupled together

Technical specifications :

Generating unit :

Input : 0 to 415 V three phase, 50 Hz through the dimmer unit.
Output : 50 to 900 V three phase, 100 Hz or 150 Hz as per customers specifications.
Capacity : Suitable to test the distribution transformers. Transformers KVA ratings shall be specified by the customer.
The input and output are terminated on the suitable terminals on the unit.
Make : KIRLOSKAR / CROMPTON / AEC / SIEMENS / NGEF (or any other equivalent ).


Driving unit :

Input : 415 V three phase, 50 Hz through a starter.
RPM : 1440 or any other suitable speed.
The input supply terminals are terminated on the suitable terminals on the unit.
Make : KIRLOSKAR / CROMPTON / AEC / SIEMENS / NGEF (or any other equivalent).



Technical specifications :
Cooling type : Air Cooled/ Oil Cooled Type.
Input : 415 V 3 phase, 50 Hz.
Output : 0 470 V 3 phase, 50 Hz, variable.
Operation : Motor driven for increase and decrease. The motor control push buttons will be in the common panel.
Current capacity : Selected depending upon the kVA rating of transformer under test.
Termination : Input, Signals, Motor wires & Output are terminated on insulated terminals with appropriate legend marking.
The dimmer-stat will have caster wheels to make it portable.
Housing : The dimmer-stat will be housed in powder coated sheet metal cabinet.


Technical specifications :
Input : 415 V, three phase 50 Hz.
Inter locks : a) Zero start inter lock.
b) One test will be enabled at a time. When one test is in process other tests will be electrically disabled.
c) Test Cabin / Chamber door interlock.

The panel will have following.:
a) 3 ½ Digit Digital Kv meter, mA meter and 3 Digit settable timer for high voltage test
b) 3 ½ Digit Digital Ammeter with selector switch, 3 ½ Digit Digital voltmeter and 4 Digit digital frequency meter for DVDF test
c) Three Phase power analyzer as under
i) Model DPA TT 3B - 600 Volts ( PH-PH) & 80 Amps without CT & PT.
ii) Model DPA TT 3Bi- 2000 Volts ( PH-PH) & 80 Amps without CT & PT.
c) DOL / Star Delta starter for the driving motor of DVDF
d) Main MCB for incoming to panel.
F) Iluminated push buttons are provided for the following:

i) O/C - S/C Test ON/OFF
ii) HV Test ON/OFF
iii) DVDF Test ON / OFF
iv) Dimmer Output Raise / Lower.
V) Timer Start
vi) Timer Reset.
g) Zero start interlock facility for all the tests.
h) One test at a time interlock facility.
i) Arrangement to use a single three phase dimmer for all tests with the help of contactor controlled push buttons.
J) Input and outputs are terminated on the suitable terminal blocks in the panel.

Operation : All test operations will be independent contactor controlled and push button operated for enabling the test. The output variation by push buttons to raise and lower the output.



Gurudas Patil Bldg., 1st Floor,, Behind Rotex Company, Manpada, Star Colony, P and T Colony, Dombivli East, Mumbai - 421 204, Maharashtra, India.
Mob. No.: + 91 9820393792 / 9820535792
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